In today's power equipment manufacturing and maintenance sector, the demand for high-performance insulating materials is growing rapidly. IOTA 7635 Low & Medium Voltage Casing Liquid Silicone Rubber has become a focal point in the industry due to its outstanding performance and broad application prospects. This article delves into the product features, applications, and market potential of IOTA 7635, supported by professional data to highlight its advantages.

In-Depth Product Features

IOTA 7635 is a two-component, leakage-proof liquid silicone rubber with the following key characteristics:

Low-Viscosity Injection Molding

IOTA 7635’s low viscosity enables highly efficient injection molding, ensuring excellent flowability to fill intricate mold details precisely.

Industry tests show a 30% reduction in molding time compared to traditional high-viscosity silicone rubber, significantly lowering production cycle costs.

Exceptional Hydrophobicity

With a contact angle exceeding 110° (lab-tested), IOTA 7635 effectively repels moisture in humid environments.

This property is critical for electrical insulation, reducing leakage risks and ensuring stable operation of power equipment.

High Leakage Resistance & Anti-Pollution Performance

Demonstrates superior leakage resistance and anti-fouling capabilities, maintaining over 90% insulation resistance in contaminated environments—far exceeding the industry standard of 70%.

UV/Ozone Resistance & Anti-Aging

Outstanding resistance to UV and ozone ensures long-term stability in outdoor conditions.

Accelerated aging tests reveal only a 5% decline in mechanical and electrical performance after 1,000 hours of UV/ozone exposure, compared to 20% for conventional silicones.

Expanding Applications

IOTA 7635 is widely used in:

Cold-Shrink Terminals

Prevents moisture ingress and contamination, reducing field failure rates by 40%.

Cold-Shrink Insulation Tubes

Extends service life to 15 years (5 years longer than traditional materials) in harsh environments.

Medium-Voltage Joints & Breakout Accessories

Cuts long-term operational failures by 35% due to its leakage resistance and aging stability.

Market Outlook

According to industry reports, the global silicone market is projected to grow at a 6.5% CAGR, with demand in power equipment rising at 8.2% CAGR. Emerging sectors like EV charging stations, 5G infrastructure, and industrial automation are driving demand for high-performance insulation materials.

IOTA 7635’s eco-friendly production (low VOC emissions) aligns with tightening environmental regulations, further strengthening its market competitiveness.

Conclusion

With its low-viscosity molding, hydrophobicity, leakage resistance, and durability, IOTA 7635 is poised to play a pivotal role in power equipment insulation. As the silicone market expands and sustainability gains emphasis, this material is set to redefine safety and efficiency standards in the industry.

We invite power equipment manufacturers, material suppliers, and engineering firms to explore the potential of IOTA 7635 and collaborate toward a safer, more sustainable energy future.